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Custom Printed Mailer Boxes

Your customer will be excited to get their products in custom-printed mailer boxes. The packaging doesn’t come in a boring, simple style; rather, it comes in a bright, eye-catching box that proudly displays your brand. There is more to this than just control; it provides a full experience. Our boxes give a truly unique experience to your customers. Each delivery builds anticipation and strengthens your brand’s personality. There are 4 major sizes available, with 1.8 white corrugated cardboard for more resilience and strength during shipment. Besides that, there are one-color or multi-color printed boxes with front tuck and sealing tape options. Are you looking for standard printed boxes to send your products? Have a look at our template of custom printed mailer boxes and make up your mind.  

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Description

Custom Printed Mailer Boxes Give Significance Of The Initial Impression 

A plain box doesn’t give much interest or excitement. On the other hand, a custom printed mailer box with your logo and branding on it instantly shows brand perfection, careful attention to detail, and a strong dedication to quality. This message is clear before the box is even opened. It makes it clear to your customers that you value every part of their contact with you.

Defining Your Brand Visually Through Precision Printing

We help you link your brand to your target audience and accurately print your brand vision on the custom retail boxes using modern methods.

  • Digital printing is used for full-color artwork, sophisticated design patterns, or unique aspects that change from box to box on shorter manufacturing runs.
  • We use offset printing for huge numbers that require precise color matching, detailed descriptions, and consistent quality over thousands of pieces.

Premium Finishes On Custom Printed Mailer Boxes

Premium finishes enhance your box’s look and touch quality, improving visual appeal and consumer contact.

  • Matte finishes are elegant, non-reflective, and smooth.
    Gloss finishing: Prints with a high-gloss finish are vibrant and reflective, drawing attention and conveying vitality.
  • Soft-touch coatings are silky and inviting. The finish feels quality on custom mailer boxes with a logo.
  • Spot UV method can be applied to certain design components like a logo or important graphic, to create a high-gloss contrast against a matte background for startling visual impact. We also use metallic foil stamping in various tones to add elegance and visual punch to logos or crucial text.

Suitable Materials for Mailer Boxes

We know that custom-printed mailing boxes protect your items throughout delivery, not only in appearance. The right material is the foundation for this protection.
Mailer boxes are mostly corrugated cardboard. Each flute size creates a broad shape with unique properties for a custom-printed mailer box:

  • E-flute board has a thin, dense profile, usually approximately 1/16 inch thick. A smooth surface allows intricate printing, making patterns vivid. It works well for smaller, lightweight products with high print quality and little cushioning.
  • B-flute board: Typically, 1/8-inch-thick, B-flute offers more cushioning and thickness than E-flute.
  • C-flute board: 3/16-inch thick C-flute board provides increased strength and compression resistance. Despite its rougher surface than E-flute for fine printing, it protects heavier or more fragile products that need additional structure.

Cardboard mailer boxes are ideal due to their high strength-to-weight ratio and ability to protect products from impacts, compression, and breaks during shipping, which aligns with growing concerns among US consumers and businesses. We choose the corrugated board depending on your product’s weight, fragility, presentation, and print quality.

Order Your Custom Printed Mailer Boxes Wholesale 

Contact TheProductBoxes for a customized quotation. Learn how personalized, custom-printed mailer boxes can boost your brand and create a lasting impact on customers. Let’s work together to create packaging that communicates words before opening.

 

Type Specification
Dimensions All Custom Sizes & Shapes
Printing CMYK, PMS, No Printing
Paper Stock 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Quantities 100 – 500,000
Coating Gloss, Matte, Spot UV
Default Process Die Cutting, Gluing, Scoring, Perforation
Options Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet.
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turn Around Time 4-6 Business Days, Rush

Pantone Metallic
Pantone Metallic
Pantone
Pantone
Soy Vegetable Based Inks
Soy Vegetable Based Inks
Fluorescent Color Inks
Fluorescent Color Inks
Oil Based Inks
Oil Based Inks
Water Based Inks
Water Based Inks
Box Board E Flute
Box Board E Flute
Crystal White E-Flute
Crystal White E-Flute
Kraft E-Flute
Kraft E-Flute
SBS E-Flute
SBS E-Flute
Corrugated
Corrugated
Cardboard
Cardboard
Kraft
Kraft
Rigid
Rigid
Black Kraft
Black Kraft
Holographic Paper
Holographic Paper
Metallic Paper
Metallic Paper
Natural Brown Kraft
Natural Brown Kraft
SBS C2S
SBS C2S
Textured Paper
Textured Paper
White Kraft
White Kraft
Foil stamping
Foil stamping
Debossing
Debossing
Embossing
Embossing
Window Patching
Window Patching
PMS Printing
PMS Printing
Inside & Outside Full Printing
Inside & Outside Full Printing
One Color Printing
One Color Printing
Printing Options
Printing Options
Aqueous Coating
Aqueous Coating
Silk Lamination Cards
Silk Lamination Cards
Spot UV
Spot Gloss UV
Soft Touch Coating
Soft Touch Coating
Gloss Varnish
Gloss Varnish
Matt Varnish
Matt Varnish
Lamination
Lamination
Anti Scratch Lamination
Anti-Scratch Lamination
Gloss Lamination
Gloss Lamination
Matt Lamination
Matt Lamination
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