Description
Paper Stock Needs a Different Tear Than Film
Plastic and paper tear in different ways. Custom tear strip envelopes easily in only one direction. If you put a pull strip in the wrong direction, the paper rips unevenly. Envelope makers match the strip direction to the paper so it opens smoothly every time.
Stock Options by Contents
Kraft paper in standard weights (28lb to 60lb) works well for letters and light custom printed tear strip envelopes when you just need an easy box or envelope to open.
Coated paper stock stops water from getting inside, which protects letters in wet mailboxes.
Laminated or poly-lined kraft protects small items from added puncture and moisture while it still tears open easily like regular paper.
Flap and Seal Design
The sticky custom tear strip packaging sits along the envelope flap. You press the flap down to close the envelope, so you do not need water or extra tape.
A tear strip sits right under the sticky line. This keeps the opener from getting sticky glue on their hands or fighting torn paper. On big poly mailers with a tear strip, a wide tear strip cuts through thick paper much easier than a thin one.
Print and Branding
Kraft and coated paper both take ink easily from printers. You must follow one simple rule for tear strips on envelopes, paperboard, and plastic. Do not print big logos or words directly over the dotted line. This prevents the torn edge from cutting words or pictures in half.
A small printed arrow or tab shows people where the strip starts. This mark helps buyers open plain brown paper envelopes, where it is hard to see where the opening begins.
Size and Format Range
Standard paper sizes (6″ x 9″, 9″ x 12″, 10″ x 13″) fit most letters, statements, and office papers. Small envelopes work best for tiny items like screws, jewelry pieces, or small product samples. Catalog and booklet sizes have strong flaps and thick edges so they can hold heavy printed materials that regular envelopes cannot support.
You can pick the dimensions, paper thickness, and any extra protection against moisture or sharp objects. We will build an envelope that closes tight and opens without a tear. You can order any time of the day; we are always available to provide you with a state-of-the-art tear-open box experience for your business.
