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Custom Mailer‌ ‌Boxes‌

Do you run a business where you deliver products to the customers’ addresses? Does your business need mailer boxes for safe delivery of the products? The Product boxes can manufacture for you high-quality custom mailer boxes wholesale that can cater to all your packaging needs for shipping products.

We understand the safety and presentation requirements of your valuable products. Therefore, we offer to craft the best mailer boxes in the whole USA. Also, you can avail of amazing customization options that can enhance the customer experience and promote your brand with attractive features. There are various options for you to choose a packaging material, printing technique, color model for creating an outstanding custom mailer packaging. You can further adorn it with exciting add-ons and finishing coats that charm customers. Moreover, you can order prototypes to assess the final design before moving forward with bulk orders. So get in touch with our expert team and learn how you can create exceptional mailer boxes.



When you have products that need to be delivered to the customers, you pack them in custom mailer boxes. These mailer boxes wholesale need to be sturdy and strong to withstand bumps and pressure during shipping and storage of the products. For this, you must consider the packaging material that would be the most suitable for it and customizations as well that can help keep your products safe.
On the other hand, customers must feel pleased and impressed when they receive the products they have ordered from you. The mailing boxes wholesale you pack your products in should present the products appealingly and look stylish so that the customers fall in love while praising your product packaging and your brand.
The product boxes can provide you with the ideal custom mailer boxes that can keep your products safe and present them spectacularly when the customer adds to their experience.

Packaging Materials For Mailer Boxes Bulk

For crafting reliable packaging, you need to, first of all, choose a packaging material that will go perfectly with your product and the customizations that you want to apply to the box. Also, you must consider the nature of the products so that you can pick the perfect suitable packaging material to complement them. Furthermore, the physical properties of the packaging material must also be considered to ensure it is the perfect choice for your products
The Product Boxes offers the following materials for you to choose from:

  • Cardstock Material
  • Kraft Material
  • Corrugated Material
  • Rigid Material


Cardstock Packaging Material For A Mailer Box?

It is the staple of the retail industry. Cardstock packaging material is a highly customizable packaging material, and you can craft boxes of different sizes, shapes, and styles right according to your product dimensions. Also, it is a lightweight material that makes it easy to carry and handle.

Make Kraft Mailer Boxes With Eco-friendly Material

Kraft mailer boxes are an eco-friendly option for your product packaging. Also, kraft has become popular being a recyclable material that can add value to your company’s image. Also, kraft is easily customizable into different shapes, sizes, and styles. Furthermore, you can make the cheapest custom mailer boxes with Kraft as it is composed of recyclable materials and is very budget-friendly.

Corrugated Material To Craft A Custom Mailer Box

It is the most popular material for crafting mailer boxes. Whether you want to make ear-lock mailer boxes or tab lock tuck top mailing boxes, you can simply opt for corrugated material. It is sturdy and lightweight, making it suitable for packaging products and shipping without adding to the cost of shipping.

Rigid Material To Craft Premium Quality Mailer Boxes Custom

It is a high-quality material that is popularly used for packaging products that are fragile or high-end. Most brands that make luxury products use rigid materials for packaging and shipping their products. A mailer box made with rigid material adds value to the product and makes it look appealing to the customers, also enhancing their unboxing experience.
In case of any confusion, you can get in touch with the expert team at the product boxes, and they will help you choose the most suitable material for the mailer box.

Which Color Model Should You Choose For Mailer Boxes Wholesale?

A color model gives you the required colors that are used by printers to transfer the image to the packaging box. You can add colors and make your mailing boxes wholesale look very appealing. The Product Boxes offers the following color models.

  • PMS Color Model
  • CMYK Color Model

PMS Color Model

The Pantone Matching System has over 1800 colors on its palette and uses codes to denote them. Recreating the same color over different printers isn’t a hassle when you are using PMS. But this particular color model cannot handle color hues. So it is ideal when you require spot colors on your mailer box.

CMYK Color Model

CMYK stands for cyan, magenta, yellow, and key (black). It is a subtractive color model that uses these four colors to produce the required hues. This particular color model is ideal when you want varying color hues. However, it is difficult to recreate the same color over different devices.
Get in touch with the product boxes today to know more about these color models and to decide which color model will be the right choice for your brand.

Printing Techniques For Mailer Boxes

When you want to create custom printed mailer boxes, there are options in printing techniques to create outstanding images. You need to consider a few factors while choosing a printing technique. These may include the turnaround times, ability to incorporate design changes, quality of images it can produce, the scale of order, and the cost of the printing procedure. The Product Boxes offers the following printing techniques:

  • Offset Printing Technique
  • Digital Printing Technique

Offset Printing Technique For Mailer Boxes With Custom Features

If you want the finest quality images for your kraft mailer boxes and are not bothered by the longer turnaround times, then offset printing is the way to go. It is suitable when you don’t need frequent design changes for your mailer boxes bulk. It is only suitable for large-scale orders.

Digital Printing Technique For Custom Mailer Box

On the contrary, if you’re looking for a printing technique that offers quick turnaround times and can easily incorporate design changes, then you should go for the digital printing technique. However, the print quality that it offers is not the best possible print quality. Also, it is cost-effective for low-volume orders of the cheapest custom mailer boxes.
If you want to know more about printing techniques, get in touch with our skilled professionals and let them remove your confusion.

Customization Options For Your Mailer Boxes

The Product Boxes is known for creating spectacular custom mailer packaging that can wow customers and enhances their experience with impressive designs. There are options that help you create amazing custom-printed mailer boxes.

  • Striking Add-Ons For Your Custom Mailer Boxes
  • Amazing Finishing Coats For Your Custom Mailer Boxes

Creative Add-Ons For Your Custom Mailer Boxes

You can add textural and visual details in your packaging designs and make your brand logo, text, and title look eye-catching. All this can be done by applying amazing add-ons that look appealing and make your mailer box look the most appealing in USA. Highlight your product and brand details by applying a combination of the exciting add-ons or make it look exclusive by choosing a single add-on that compliments your brand-specific design:

  • Window Patching
  • Hot Stamping (Foiling)
  • Spot UV
  • Embossing and Debossing

Amazing Finishing Coats For Your Custom Mailer Boxes

To give your product packaging a smooth final look and enhance its durability, you can apply a finishing coat of your choice. Whether you have ear-lock mailer boxes or tab lock tuck top mailing boxes, you can apply a finishing coat to make it look classy and stylish. You have the following options to pick one from:

  • Soft-Touch Finish
  • Matte Finish
  • Varnish Finish
  • Gloss Finish

Get A Prototype For Your Mailer Boxes

You can order prototypes of your packaging design before moving on with the bulk order. We offer this because we know there might be some changes that you would like to make. Also, it ensures that the packaging design compliments your product in every way and that your mailer boxes are exactly as you want them to be.
You can choose from the following prototyping options offered by the product boxes:

  • 2D Flat View
  • 3D Mock-Up Video
  • Physical Sampling

Ready To Place Your Order For Mailer Packaging?

If there are still many questions that are bothering you regarding custom mailer boxes, our expert team is always up to help you decide what’s best for you. TheProductBoxes crafts the best mailer boxes that you can rely upon to ship your valuable products securely. Also, you can exhibit them attractively by applying exciting add-ons and stylish finishing coats. These enhance the look and durability of the packaging. Furthermore, they highlight the design details and enhance the customer experience. Moreover, these can help facilitate brand recognition and recall with amazing designs and color themes. Get in touch with the product boxes and order the most reliable mailer boxes for your products.

Type Specification
Dimensions All Custom Sizes & Shapes
Printing CMYK, PMS, No Printing
Paper Stock 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Quantities 100 – 500,000
Coating Gloss, Matte, Spot UV
Default Process Die Cutting, Gluing, Scoring, Perforation
Options Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet.
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turn Around Time 4-6 Business Days, Rush

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